Academia.eduAcademia.edu

Semi-Automatic Grass Cutter Machine

2019

Abstract

Article history: Received 7 March 2019 Received in revised form 5 May 2019 Accepted 21 May 2019 Available online 10 June 2019 Grass cutter machines have become very prevalent currently. Most of the times, grass cutter machines are used for soft grass cutting. In a time where technology is integrating with environmental sentience, consumers are considering for ways to provide to the relief of their own carbon footprints. Pollution is man-made and can be seen in our own daily lives, more precisely in our own homes. Herein, we recommend a model of the automatic grass cutting machine powered through battery. Automatic grass cutting machine is a machine which is going to accomplish the grass cutting operation on its own. This model reduces both environment and noise pollution. As world is moving towards automation, conventional systems are transformed into automated systems. So, having an automated grass cutter is need of the hour. In this project a conventional push grass cutter is modi...

Journal of Multidisciplinary Approaches in Science 6, Issue 1 (2019) 35-44 Journal of Multidisciplinary Approaches in Science (JMAS) Journal homepage: https://jmas.biz/index.php ISSN: 2652-144X Semi-Automatic Grass Cutter Machine Open Access Muhammad Haris*,1, Nabeel Tabassum2, Hammad ud din Babar3, Bilal Hassan4, Shahbaz Khan5 , Zarak Khan6 & Abdoulhdi Amhmad Borhana Omran7 1,2,3,4,5,6 7 Department of Mechanical Engineering ,HITEC Universty , Cantt,Taxila,rawalpindi,Punjab,47080,Pakistan. Department of Mechanical Engineering, College of Engineering, University Tenaga Nasional, Jalan IKRAM-UNITEN,43000 Kajang, Selangor, Malaysia ARTICLE INFO ABSTRACT Article history: Grass cutter machines have become very prevalent currently. Most of the times, grass cutter machines are used for soft grass cutting. In a time where technology is integrating with environmental sentience, consumers are considering for ways to provide to the relief of their own carbon footprints. Pollution is man-made and can be seen in our own daily lives, more precisely in our own homes. Herein, we recommend a model of the automatic grass cutting machine powered through battery. Automatic grass cutting machine is a machine which is going to accomplish the grass cutting operation on its own. This model reduces both environment and noise pollution. As world is moving towards automation, conventional systems are transformed into automated systems. So, having an automated grass cutter is need of the hour. In this project a conventional push grass cutter is modified into SemiAutomatic, RC controlled, battery powered, video surveillance grass cutter. Microcontroller is used to interface ultra-sonic sensors and Remote control with cutter motor and vehicle motors. If an obstacle is detected that is any living or non-living thing micro controller stops all motors and cutter moves backward so that operator can guide it away from obstacle. Received 7 March 2019 Received in revised form 5 May 2019 Accepted 21 May 2019 Available online 10 June 2019 Keywords: Grass cutter machines , Video Surveillance, RC control, conventional grass cutter Copyright © 2019 JMAS - All rights reserved 1. Introduction In 18th century the concept of grass cutter was just a mechanical machine which was manually operated. With the invention of engines, petrol engines were used to power cutters [1]. Now a days there are many types of grass cutters with various feature’s like solar powered, Petrol engine RC operated but they do not provide the ease to its user [2]. User has to go outside regardless of the weather condition or has to remain insight in order to move it properly. Semi-Automatic provide this ease to its user, he/she can remain in his room and through video surveillance and help of long range Rc [3]. It consists of DC motors, micro controller [4], Relays, 12v DC battery, obstacle sensor, camera. The cutter motor has 3000rpm and the vehicle motors have 180rpm in order to attain 3-5miles/hr. speed[5]. * Corresponding author. E-mail address: [email protected] (Zarak Khan) 35 Journal of Multidisciplinary Approaches in Science Volume 6, Issue 1 (2019) 35-44 Cutter is provided a high rotational speed to provide enough momentum to grass so that it stores in its back chamber. Semi-Automatic grass cutter is a feasible product for home lawns and sports grounds. It has a user-friendly interface to minimize the work load [6]. It is a very handy product which can be operated from a long range approximately 600m. It comes with variable cutting height options, depending upon the size of grass or terrain in which cutter is operated its cutting height can be changed to ensure smooth cutting and save the cutter from any damage. After cutting waste grass can be removed from the chamber by simple unhooking the chamber from its position manually. Storage facility ensures that lawn does not require any cleaning. In current time earth is facing severe environmental issues causing severe weather conditions due to excessive burning of fossil fuels and are depleting with passage of time, so it was necessary to develop a product which is environment friendly and ensures the safety its user by saving him from extreme weather conditions [7]. Figure. 1. Project Picture 2. Methodology Semi-automatic grass cutter is a RC control device used to cut the grass at variable heights using rechargeable batteries [8]. Two 12V DC batteries are used along with two vehicle motors for forward movement of the cutter as well as for steering and a high-speed high torque DC motor for cutter. Figure 2 shows the methodology block diagram of the cutter. 36 Journal of Multidisciplinary Approaches in Science Volume 6, Issue 1 (2019) 35-44 Figure. 2. Blocked diagram of semi-automatic grass cutter Following are the components that are being used in this product: ¥ RC controller 6-channel ¥ Relays ¥ Aurdino mega ¥ Camera ¥ Ultrasonic sensors ¥ Batteries ¥ DC motors The above-mentioned blocked diagram working is described as the signal from the RC remote goes into the microcontroller that interprets it and pass it further to the relays that drives the motors [9]. If an obstacle is detected the signal goes into the microcontroller and pass it to the relays to stop the motors. The main aspect of Semi-Automatic, RC controlled, battery powered, video surveillance grass cutter is to ensure the safety [10]. The batteries are used to power the Aurdino as well as the motors the camera gives us a video feedback to control the cutter [11]. Programming for this project is done on Aurdino. 3. Calculations and Results The main content of calculations on which our project basically relies are given below: • • • • • Total Resistance o Air Resistance o Rolling Resistance o Gradient Resistance Tractive Effort Torque Required Power Required Motor Selection 3.1 AIR RESISTANCE: Formula for calculating Air resistance is given below: 37 Journal of Multidisciplinary Approaches in Science Volume 6, Issue 1 (2019) 35-44 !"#$%& '( ) * + 3.2 DENSITY: As semi-automatic grass cutter is used to move in open air in grassy areas so the only resistance that comes in its way is the air so for this, we use the density of air to calculate the Air resistance. $ , -./01234.56057823074 1.202kg/9: 3.3 COEFFECIENT OF AIR RESISTANCE: It is the constant value and it cannot be change for air. The value for coefficient resistance is given below [12]: %& ,0.458 3.4 FRONTAL AREA: As semi-automatic grass cutter is basically related to car dynamic to move forward or backward so to tackle air resistance frontal area will be calculate by the following formula. [13] F.A = B*H*.8 Base of cutter body=289mm Height of cutter body=214.51mm After measuring values, the frontal area that we calculate is given below: F. A=.289*.21451*.8 F. A=0.0499* 3.5 RELATIVE VELOCITY: This is the average wind speed in Taxila while having a cloudy condition, so basically it will be use as velocity of wind while calculating Relative velocity. Formula for relative velocity is given below: #);<&= > )?@A& +* As our aim is that cutter body moves with velocity of 3-5mile/hr. or 1.3412-2.2352m/s. For a safe limit we will take the higher value so we take velocity which is given below );<&= ,2.2352m/s 38 Journal of Multidisciplinary Approaches in Science Volume 6, Issue 1 (2019) 35-44 As at this velocity body will face most Air Resistance from head wind. On a windy day in Taxila V=8km/hr. = 2.22m/s After measuring the velocity of body and the velocity of wind we find the relative velocity that is given below: V=#BCBD"B > BCBB+* V=19.84m/s So, at the end we combine all these resistances to find the air resistance which is given below: 'C E , !"#$%& '( ) * + A. R=.5(1.202*0.458*19.84*.049) A.R =0.26759 N 3.6 ROLLING RESISTANCE: The formula to find a rolling resistance is given below [14] R. R=FG mg Here, HFG H is the rolling friction which is a constant value. “m” is the mass of the body. “g” is the gravitational acceleration. FG between Grass and flattened Grip Tyre of bicycle FG =0.007 We choose tyre of bicycle because the tyre that we use in our project is same as used in small bicycles. Mass of the body is given below: Mass=15kg Gravitational Acceleration is given below which is a constant value. g=9.80665N/ 9* Rolling Resistance that we calculate from here is given below R. R=FG mg 39 Journal of Multidisciplinary Approaches in Science Volume 6, Issue 1 (2019) 35-44 R. R=0.007*15*9.80665 R. R=1.029N 3.7 GRADIENT RESISTANCE: Max. Gradient which is expected from a car to climb is of slope 1 of 5 i.e. 20%. Formula for gradient resistance is given below: IJ G. R= K L" M NCO!P"" " G. R=29.41995N 3.8 TOTAL RESISTANCE: v Total Resistance= Air Resistance + Rolling Resistance + Gradient Resistance v Total Resistance=0.26759+29.41995+1.029 v Total Resistance=30.695N 3.9 TRACTIVE EFFORT: It is the amount of force a wheel can apply to a surface before it slips. F =QR mg Here, QR , ST2UU.S.2350TU05/7S5.T3 As semi-automatic grass cutter will move on a grassy surface so co-efficient of traction for grass is: QR =0.5 Tractive effort for one driving wheel is given below: F= (0.5*15*9.80665)/4 Here, divide by four is just because body consists of four tyres. ¥ For one driving wheel 40 Journal of Multidisciplinary Approaches in Science Volume 6, Issue 1 (2019) 35-44 F=18.387N ¥ For 2 driving wheels F=18.387*2 F=36.774N v T.E>T. R so 36.774N will be sufficient for to drive the cutter. 3.10 TORQUE: Now, to move a 15 kg semi-automatic grass cutter we need a torque that will be able to move a body. Formula for calculating torque is given below. Torque=F*r “F” is the tractive effort. “r” is the radius of tyre. Radius of tyre is given below r=85mm or 0.085m Torque that we find is given below: T=36.774*0.0850 Torque=3.1256 Nm 3.11 POWER REQUIRED RANGE: By taking the minimum velocity that is: V=1.3412m/s We calculate the power required which is given below: Power=F*V “F” is the tractive effort “V” is the velocity Power=36.774*1.3412 Power=49.29384watts 41 Journal of Multidisciplinary Approaches in Science Volume 6, Issue 1 (2019) 35-44 By taking the maximum velocity that is: V=2.2352m/s We calculate the power required which is given below: Power=F*V Power=36.774.2*2.2352 Power=82.1972watts So, the power required range is from 49.29384watts-82.1972watts 3.12 SELECTION OF MOTORS: Our Aim is to the semi-automatic grass cutter at the speed of 3-5 miles/hr. or 1.3412-2.2352m/s Motor available in the market has following attributes: MOTOR A: MOTOR B N=180 rpm N=120Rrpm Power=120watt Power=60watt Voltage = 12V Voltage =12V Amp=7amp Amp=2.5amp Radius of tyre is given below r=.085m r=.085m Velocity achieve by this motor is given below: V=(r*2πN)V60 V=1.602216m/s V=1.068m/s Torque achieve by this motor is given below: Torque= Torque= [*YMXY *ZA =6.366Nm WMXY *ZA XYMXY Torque= *ZA =4.77N 42 Journal of Multidisciplinary Approaches in Science Volume 6, Issue 1 (2019) 35-44 Objective fulfilled. Objective failed (due to speed is less) 4. ANALYSIS Stress Analysis shows that strain produced as a result are with in safety limits of material of the body. C.G was found to know whether addition of mass had any effect on distribution of mass which would further affect the dynamics of cutter. Total weld mass, Surface Area and Volume and their respective moment of inertia were also found.[15] 5. Conclusions Semi-Automatic grass cutter is a modern-day tool which eases life of its user by saving his time, saving him from extreme weather conditions and providing an interface which is easy to use. The project has opened a gateway for variants like semi-Automatic multiple Crop cutter. which will bring revolution in agriculture field.As prices of fuel are rising and world is moving towards renewable 43 Journal of Multidisciplinary Approaches in Science Volume 6, Issue 1 (2019) 35-44 energy a cutter which is semi-automatic and after further improvements whose energy sources (batteries) would be charged from solar energy will be need of the hour . Acknowledgement This research was funded by HITEC University Taxila Cantt, Punjab, Pakistan References [1] "Mower History." The Old Lawnmower Club Collection, Preservation and Display of Old Lawn Mowers. N.p., n.d. Web., 29 Feb 2012. [2] C. Chen, "An Automated Inspection System," in ASEE Annual Conference, St Louis, 2000. [3] Technical Solutions, J. Hammond and R. Rafael’s, “Build the Lawn Ranger”, Radio Electronics, June 1990, pp. 31-49. [4] Dejan, "How to control Dc motor with arduino shield," [Online]. Available: http://www.instructables.com. [5] Everett. G, "Improvement in Lawn-Mowers," International Journal of Scientific research in Science and Technology,28 january,1879. [6] Aaqib Gulzar Khan, Adeel-ul-Haq Qurishi, “Commercial Grass Cutting cum Collecting Machine “Volume 10, Issue 1 ,Nov. Dec. 2013 [7] Sivarao, T J S Anand, Hambali, Minhat, Faizul, “Review of Automated Machines towards Devising A New Approach in Developing Semi-Automated Grass Cutter”, International Journal of Mechanical and Mechatronics Engineering IJMMEIJENS, 2010. [8] DELANNE, Y. (1994). The influence of pavement unevenness and macrotexture on fuel consumption. American Society for Testing and Materials, 1225: 240-247. [9] Diggs, Steven. "Corded Vs. Cordless Electric Lawn Mowers." ehow. N.p., n.d. Web. ,29 Feb 2012. [10] Chong Chen, An Automated Inspection System, ASEE Annual Conference, June 18-21, 2000, St. Louis. [11] Smith-Strickland, "Arduino Alternatives," 14 FEB 2014. [Online]. Available: http://www.popularmechanics.com. [12] Bert and Jaybee, "RC transmitter range test results," 29 Aug 2009. [Online]. Available: http://www.rcgroups.com. [13] BROWN, S. (2012). “Bicycle frame geometry.” Hyperlink: [http://sheldonbrown.com/index.html]. Retrieved on 2 March 2012. [14] S. forster, "The Evolution of a lawn mower," 28 April 2015. [Online]. Available: http://www.prezi.com. [15] BERTUCCI, W.; ROGIER, S. & REISER II, R.F. (2013). Evaluation of aerodynamic and rolling resistances in mountainbike field conditions. Journal of Sports Sciences, (DOI 10.1080/02640414.2013.792945), 31(14): 1606-1613. 44

References (15)

  1. "Mower History." The Old Lawnmower Club Collection, Preservation and Display of Old Lawn Mowers. N.p., n.d. Web., 29 Feb 2012.
  2. C. Chen, "An Automated Inspection System," in ASEE Annual Conference, St Louis, 2000.
  3. Technical Solutions, J. Hammond and R. Rafael's, "Build the Lawn Ranger", Radio Electronics, June 1990, pp. 31-49.
  4. Dejan, "How to control Dc motor with arduino shield," [Online]. Available: http://www.instructables.com.
  5. Everett. G, "Improvement in Lawn-Mowers," International Journal of Scientific research in Science and Technology,28 january,1879.
  6. Aaqib Gulzar Khan, Adeel-ul-Haq Qurishi, "Commercial Grass Cutting cum Collecting Machine "Volume 10, Issue 1 ,Nov. - Dec. 2013
  7. Sivarao, T J S Anand, Hambali, Minhat, Faizul, "Review of Automated Machines towards Devising A New Approach in Developing Semi-Automated Grass Cutter", International Journal of Mechanical and Mechatronics Engineering IJMME- IJENS, 2010.
  8. DELANNE, Y. (1994). The influence of pavement unevenness and macrotexture on fuel consumption. American Society for Testing and Materials, 1225: 240-247.
  9. Diggs, Steven. "Corded Vs. Cordless Electric Lawn Mowers." ehow. N.p., n.d. Web. ,29 Feb 2012.
  10. Chong Chen, An Automated Inspection System, ASEE Annual Conference, June 18-21, 2000, St. Louis.
  11. Smith-Strickland, "Arduino Alternatives," 14 FEB 2014. [Online]. Available: http://www.popularmechanics.com.
  12. Bert and Jaybee, "RC transmitter range test results," 29 Aug 2009. [Online]. Available: http://www.rcgroups.com.
  13. BROWN, S. (2012). "Bicycle frame geometry." Hyperlink: [http://sheldonbrown.com/index.html]. Retrieved on 2 March 2012.
  14. S. forster, "The Evolution of a lawn mower," 28 April 2015. [Online]. Available: http://www.prezi.com.
  15. BERTUCCI, W.; ROGIER, S. & REISER II, R.F. (2013). Evaluation of aerodynamic and rolling resistances in mountain- bike field conditions. Journal of Sports Sciences, (DOI 10.1080/02640414.2013.792945), 31(14): 1606-1613.
About the author
Papers
13
View all papers from Bilal Hassanarrow_forward