STIRWELD

Great overview of the benefits of automated Friction Stir Welding. At Stirweld, we've seen how combining FSW with CNC machines and robots helps manufacturers achieve high repeatability, low distortion, and consistent weld quality. It's exciting to see the growing adoption of this technology across industries such as battery manufacturing, thermal management, aerospace, and transportation. 👏

Designing parts for Friction Stir Welding isn't the same as designing for conventional welding. Joint geometry, material flow, tool access, heat management... a few design choices can make the difference between a successful FSW project and unnecessary development time. To help engineers and manufacturers get the most out of Friction Stir Welding, we've put together a practical white paper covering: ✅ Key design principles for FSW ✅ Joint configurations and best practices ✅ Common design mistakes to avoid ✅ Tips to improve manufacturability and performance 📘 Download the white paper here: https://lnkd.in/eVVg9Uzz #FSW #FrictionStirWelding #Welding #Manufacturing #Engineering #DesignForManufacturing #Aluminum #Innovation

🧠 Which FSW head is right for your welding project? Prototype, serial production or complex geometry — each application requires a specific Stirweld head to achieve perfect welds. 🔍 To make the right choice, download our FSW Head Selection Guide: ✅ Identify the most suitable head for your part and machine ✅ Optimize your process performance ✅ Save time and improve weld quality 🎯 Find out which FSW head fits your needs — it’s all in the guide 👉 https://lnkd.in/eypxmFN4 #FSW #FrictionStirWelding #Manufacturing #WeldingTechnology 

⚡ How can manufacturers improve the performance of Cu/Al bus bars while reducing production costs? As electrification accelerates across industries, the assembly of copper and aluminum bus bars has become a key challenge. Our latest white paper explores how Friction Stir Welding (FSW) is helping manufacturers overcome the limitations of traditional joining methods by delivering: ✅ Higher electrical conductivity ✅ Stronger and more reliable joints ✅ Excellent repeatability for industrial production ✅ Reduced material and manufacturing costs ✅ Easy integration into existing CNC equipment 📖 Download the white paper for free: https://lnkd.in/es6WP_gP #Stirweld #FSW #FrictionStirWelding #BusBars #Electrification #Copper #Aluminum #BatterySystems #PowerElectronics #Manufacturing #Engineering

🔩 Did you know that Friction Stir Welding (FSW) is not limited to aluminum? While aluminum remains the most common material welded with FSW, the process is now used on a wide range of materials to meet the needs of increasingly demanding industries. From lightweight structures to electrical components and high-performance applications, FSW offers unique advantages: high joint quality, limited distortion, and excellent mechanical properties. 👉 In this carousel, discover some of the main materials that can be joined using FSW and the industries where they bring the most value. Which material surprises you the most? #FSW #FrictionStirWelding #Manufacturing #Engineering #Welding #Innovation #Aluminum #Copper #Steel #Titanium #MaterialsScience #Stirweld

🚀 What happens when welding automation expertise meets customizable Friction Stir Welding innovation designed around your project needs? At Stirweld, we joined forces with MITUSA, Inc. Welding Automation and Material Handling Systems to develop a fully integrated, high-performance, and customizable solution: the FSW Seamer. Designed for demanding industrial environments, the FSW Seamer combines: ✅ A custom automated gantry engineered by MITUSA ✅ Stirweld’s proven FSW head technology ✅ A modular design adaptable to flat, orbital, and circumferential welding applications ✅ Intuitive software and advanced traceability tools to streamline production and ensure process reliability More than just a machine, the FSW Seamer is the result of a partnership built on a shared ambition: making Friction Stir Welding more accessible, reliable, and efficient for manufacturers across industries. 🔍 Curious to learn how the FSW Seamer can support your next assembly project? Read the full article here 👉 https://lnkd.in/eQk57nm8 #FrictionStirWelding #FSW #WeldingAutomation #Manufacturing #IndustrialInnovation #Engineering #AluminumWelding #Stirweld #MITUSA #Industry40

🔧 Friction Stir Welding (FSW) keeps expanding! When The Weld Nugget (Girish Kelkar) reached out to us with the idea of creating a video about FSW, we immediately loved the concept. Our goal was simple: help make this innovative technology more accessible and widely understood. With insights from our FSW experts, this video clearly explains the fundamentals of the process and why it is increasingly being adopted in industries such as aerospace, automotive, and energy. 👉 Watch it now: https://lnkd.in/eWzDQnda #FSW #FrictionStirWelding #Welding #Manufacturing #Engineering #Innovation

📍 Today, Stirweld was on the road! Our teams were pleased to attend both Weld-Join 2026 at the TWI and ★ Les Assises du NewSpace ★, two key events bringing together experts from the welding, manufacturing, and space industries. At Weld-Join 2026, we had the pleasure of attending discussions alongside leading figures from the joining community, including Her Royal Highness Princess Anne, whose presence highlighted the importance of innovation, skills, and industrial excellence within the sector. Meanwhile, at Les Assises du NewSpace, we had the opportunity to connect with key stakeholders from across the European space ecosystem (Marie-Catherine LEJARD, Baptiste Voillequin, Thomas Hiriart, Alexandre Bufquin). We were particularly honoured to welcome Benjamin Haddad, French Minister Delegate for Europe, to our stand and discuss the importance of European collaboration in strengthening innovation, industrial competitiveness, and strategic capabilities for the future of the space sector. A big thank you to everyone who stopped by to meet us and share their projects and perspectives. #Stirweld #FSW #FrictionStirWelding #WeldJoin #NewSpace #SpaceIndustry #Manufacturing #Welding #Innovation #Engineering

🚀 Our 2026 webinar replays are now online! Couldn't join us live? Or would you like to revisit some of the topics covered by our experts? You can now watch all our webinar replays from the first months of 2026 and explore the world of Friction Stir Welding at your own pace. 🚗 Automotive Industry: how to stand out thanks to FSW 👉https://lnkd.in/e4aeAV9C ⚙️ Friction Stir Welding: from fundamentals to industrial integration, with The Welding Institute (TWI) 👉https://lnkd.in/ePGpKtHP 🚀 New Space Manufacturing: How to build lighter, stronger and faster with FSW 👉https://lnkd.in/eGjMDGSM Take advantage of these free resources to better understand the benefits and possibilities of FSW technology. #Stirweld #FSW #FrictionStirWelding #Webinars #NewSpace #Automotive #Process

🔍 FSW defect spotlight: Lack of Penetration Some welding defects are obvious. Others are not… but can be just as critical. Lack of penetration (LoP) clearly falls into that second category. ⚠️What is it? Lack of penetration occurs when the tool does not fully stir the material through the entire thickness, leading to an unbonded zone at the root of the weld. It can be difficult to spot on the surface—but its impact on performance is significant. ⚙️Typical root causes: -Insufficient plunge depth → the pin doesn’t reach the full thickness -Pin length not adapted to the actual part geometry -Poor control of Z position or axial force -Part distortion or inadequate clamping -Thickness variations or machining tolerances not properly accounted for 🧪 Why it matters: -Significant drop in mechanical strength -Increased risk of fatigue failure -Often invisible at surface level → requires proper NDT methods ✅ How to prevent it: -Carefully match pin length to real thickness, not nominal values -Ensure precise control of plunge depth / force -Use rigid and consistent fixturing -Anticipate and manage tolerances during design -Implement reliable inspection strategies (e.g., ultrasonic testing) 💡Key takeaway: In FSW, weld quality is not just about what you see on the surface; it’s about what happens through the full thickness. Getting tool design and process control right is essential to ensure full penetration and long-term performance. #FSW #FrictionStirWelding #WeldingDefects #Manufacturing #Engineering #Quality #Aerospace