The Next Great Product Launch May Be Determined Long Before Manufacturing Begins.

The Next Great Product Launch May Be Determined Long Before Manufacturing Begins.

Why Product Decision Velocity May Become Manufacturing's Next Competitive Advantage.

For decades, companies have competed on three things:

  • Better products
  • Better manufacturing
  • Better costs

Those competitive advantages aren't going away.

But I believe another one is quietly emerging.

Product Decision Velocity. The ability to make better product decisions faster than competitors.

The implications are enormous.


Consider This

Most delayed product launches are not caused by manufacturing.

They're caused by decisions.

  • Components become unavailable.
  • Engineering changes arrive late.
  • Supply chain risks aren't identified early enough.
  • Manufacturability issues aren't discovered until prototypes.
  • Testing requirements evolve during development.
  • Product costs exceed assumptions.

Most product launch failures don't originate in production.

They originate months earlier.


The Most Expensive Problem Is The One You Don't Know Exists

Modern electronics products are becoming exponentially more complex.

Many electronic products may contain thousands of semiconductors.

Advanced electronics products routinely contain hundreds or thousands of components sourced across dozens of suppliers.

Now consider one question.

How many decisions determine whether a product launches successfully?

Hundreds?

Thousands?

Now ask a more difficult question.

How many of those decisions are still being made reactively?

That question may define the next generation of industry leaders.


Perhaps We've Been Thinking About Product Development Incorrectly

For decades, product development has looked something like this:

Design

Prototype

Problems

Engineering Changes

Production

Launch

In Tomorrow's Manufacturing:

Product Intelligence

Risk Validation

Manufacturing Validation

Supply Chain Validation

Prototype

Production

Launch

Notice something interesting?

Manufacturing didn't become less important.

It simply moved upstream.


A Simple Example

Two OEMs release identical products.

Company #1

  • Prototype delays
  • Engineering changes
  • Component shortages
  • Multiple respins
  • Delayed customer commitments

Company #2

Before releasing Rev A they continuously evaluate:

  • Manufacturing risks
  • Supply chain risks
  • Lifecycle risks
  • Alternate components
  • Cost assumptions
  • Product constraints

Both companies have exceptional engineers.

Both companies own world-class products.

Only one reaches the market first.

The difference wasn't engineering talent.

It was decision quality.

The New Competitive Advantage

Historically we measured:

  • Manufacturing capacity
  • Engineering capacity
  • Factory utilization
  • Cost reduction
  • Productivity

Tomorrow we may add another measurement.

Decision Velocity. How quickly can an organization identify, validate, and act upon product risks before they become business problems?

Companies that answer that question better may ultimately:

  • Launch faster.
  • Recover faster.
  • Scale faster.
  • Grow faster.


What OEM Leaders Should Ask

Before your next product launch ask:

✓ Which risks were identified before Rev A?

✓ How much time is spent waiting for engineering decisions?

✓ How many late-stage changes could have been prevented?

✓ Are we measuring product intelligence or simply engineering productivity?

✓ How much revenue is delayed waiting for decisions?


What EMS Leaders Should Ask

Tomorrow's strategic EMS partners may contribute much more than manufacturing capacity.

Ask:

✓ How early are we involved during NPI?

✓ How many risks can we identify before prototypes?

✓ How much time can we eliminate from product launches?

✓ How much faster can we help customers make decisions?

The value proposition may no longer be manufacturing products better.

It may become helping customers make better product decisions faster.


Executive Takeaway

For decades, competitive advantage in electronics manufacturing was defined by:

  • Better products.
  • Better factories.
  • Lower costs.

Tomorrow it may be defined by something much more difficult to replicate.

Better decisions.

Made earlier.

Made faster.

Made with greater confidence.


One Final Question

What if your greatest product launch risk isn't sitting inside your factory... But inside a product decision that was made six months before production ever began?

The companies that answer that question first may become tomorrow's market leaders.

In today's era of rapid technological advancements and increasingly compressed product iteration cycles, customized and personalized demands have become the mainstream. The traditional manufacturing model is no longer sustainable, and intelligent manufacturing is reshaping the industry. Only by fully integrating risk management and supply chain collaboration and moving them forward in advance can the entire industrial chain seize the initiative in the transformation process.

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That’s why obsolescence management has to be involved during design phase. That’s why I have established an automated process connected to the cad systems once a new design item is created loading it directly in the lifecycle observation

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